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Fusion360 Cycloidal Gear Generator Add-In

You'll need to have a Fusion 360 installed and have downloaded this repo from github. If you download as a zip folder you'll need to have extracted the folder before you 'install' This worked on my machine when I last used it. Fusion360 is a moving target, so if it no lonter works feel free to clone or fork and fix it.

To manually install (the only option provided for now):

  1. Download this repo from github. If you download as a zip folder you'll need to have extracted the folder to continue
  2. Open the Add-In's dialog from the Utilities workspace (keyboard shortcut is shift-s)
  3. Click the Add-ins tab
  4. CLick the small green '+' symbol at the top left of the dialog
  5. This opens the add-in's folder (probably empty if this is your first add-in)
  6. Copy the entire folder of the add-in to the add-ins folder
  7. In Fusion360, click on the "Utilities" workspace tap
  8. Click on the Add-ins Icon in the toolbar
  9. Click on the Add-ins tab of the Scripts and Add-Ins dialog box
  10. Click the green '+' symbol next to "My Add-ins" (Opens file explorer to the Add-ins folder)
  11. Copy the entire folder of the Add-in to the folder that just opened
  12. Click on "Select Folder"
  13. Click on the Add-ins toolbar button
  14. Click on the 'Add-Ins" tab of the "Scripts and Add-Ins" dialog
  15. Select cycloidal_gear_generator from the list
  16. There should now be a new icon Go to media folder next to the Add-Ins toolbar button

Video: Installing on Windows https://youtu.be/6j6FxZL6bGs

A parametric cycloidal gear system generator add-in for Fusion360.

Go to media folder

Calculating the gear reduction of a single stage cycloidal gear system

The gear reduction of a single stage cycloidal drive is primarily determined by the number of pins (aka: stationary ring gear) and the cycloidal disc

Gear Reduction Ratio = 1 / (num_pins - 1) Or simply one less than the number of pins

Example:

If a single stage cycloidal gear system has 11 pins:

10:1 (1 / (11 - 1) = 1 / 10 = 0.1)

With the above example, the output shaft will rotate 10 times for every single rotation of the input shaft.

Key Points:

Higher Pin Count: Increasing the number of pins on the ring gear results in a higher reduction ratio (slower output speed).

Compact Design: Cycloidal gears are known for achieving high reduction ratios in a relatively compact size with very little backlash.

Calculating the final gear reduction of a compound cycloidal gear assembly

Stage 1: Ring gear with 11 pins (R1 = 1 / (11 - 1) = 0.1) Stage 2: Ring gear with 15 pins (R2 = 1 / (15 - 1) = 0.0714) Final Gear Reduction Ratio = R1 * R2 = 0.1 * 0.0714 = 0.00714

140:1, meaning the output shaft will rotate 140 times slower than the input shaft.

Wikipedia article: https://en.wikipedia.org/wiki/Cycloidal_drive

Configuration and Information dialogs:

Go to media folder Go to media folder

Credit to mawildoer for original script (https://github.com/mawildoer/cycloidal_generator) and to https://github.com/bradlab-net for the grunt work of making the interactive add-in

ROBOT,ACTUATOR,GEAR,3D,PRINT,FUSION,360,FUSION360,ADD-IN,ADDIN,REDUCER